UV & Aqueous Coating
Autoprint is always committed to bring modern cutting edge technology to its customers. Autoprint Fine Coat 80, an offline sheet fed UV & Aqueous coating machine is one such revolutionary product from Autoprint. Autoprint Fine Coat 80 can perform full and spot (UV & Aqueous) coating on thin and thick papers at a speed of maximum 5000 sheets per hour. It is designed to meet the growing demand for a reliable and precision coater for large format printers and packaging units.
It can handle minimum 60 gsm chromo art mirror coated labels and paper upto 450 gsm board of size upto 22”x32”. The maximum speed is 5000 sheets per hour. It is ideal for large packaging printers as well as for starting Job work Unit for UV Coating, Aqueous Coating, Spot Coating, Post Press process Job in suitable location for serving cluster of printers. It is ideal replacement upgrade solution for conventional manual feed or auto feed roller coater and your old used dryer. Apart from packaging, UV coating is also now popular among Publishing houses, where it is slowly replacing with UV coated Book Cover pages instead of lamination, Since lamination is a slow process which cannot match with the production made in offset presses. The creasing issues of book cover pages are also eliminated by using creasable varnishes and by the use of proper creasing tool in the perfect binding unit.
|Model||Autoprint Fine Coat 80 (UV & Aqueous Coating)|
|Maximum Paper Size||560 x 800 mm (22" x 32")|
|Minimum Paper Size||254 x 304 mm (10" x 12")|
|Maximum Coating Size||550 x 800 mm|
|Paper Thickness||60-450 gsm|
|Coating Speed||2000 to 5000 sph|
|Feeding System||Stream Feeder|
|Blanket Size||645 x 825 x 1.65 mm|
|Plate Size||645 x 825 x 0.3 mm|
|Polymer Plate Thickness(for spot coating)||1.7 mm|
|Gripper Margin on Plate||40 mm|
|Gripper Margin on Paper||10 mm|
|Gripper Bite||5 mm|
|Circumferential image micro Adjustment||30 mm offline|
|Registration Accuracy||± 0.5mm|
|Pull lay line Adjustment||± 1.5mm|
|Delivery System||Chain Delivery|
|Varnish Unit||3 Roller system|
|Coating Thickness||3-5 gsm (adjustable)|
|Lubrication System||Centralised Lubrication System|
|Power Consumption||4.5 KW|
|Main Drive Motor||1.5 Kw (2 Hp)|
|Compressor Motor||1.5 Kw (2 Hp)|
|Pile Up / Down Motor||0.75 Kw (1 Hp)|
|Varnish Motor||0.374 Kw (0.5 Hp)|
|Varnish Pump||230V, 50Hz, Single Phase AC|
|Impression ON/OFF||Pneumatically - Operated|
|Dimensions ( L x W x H )||6750 x 2140 x 1680 mm (Machine with Dryer)|
Autoprint Fine Coat 80 is an offline sheetfed Flexo Rotary Automatic UV and Aqueous Coater with UV and IR Dryer. It can perform Full or Flood coating, Spot coating and Spot-not window coating of both UV based and water based (Aqueous) coatings. It is equipped with 3 roller coating system including Chrome plated Anilox Roller and doctor blade similar to chamber doctor for better control of UV Varnish solution. It works on letter press dry offset principle with 2 cylinder system. First cylinder is plate cum blanket cylinder. We can use blanket for doing full or flood coating, whereas Flexo or photo polymer plate to be used for doing spot coating. We can achieve spot-not window coating by using stripped blankets wherever coating is not required. Spot not window coating is mainly used by pharma carton manufacturers to avoid coating on coding and pasting area. It is a brand new dedicated Coater with specially designed grippers and stainless steel coater unit and other parts to withstand the highly corrosive UV Varnish solution. Hence it is far better and advantageous than the used or converted coater in the long run. Why we have to take big risk on converted coater when you are getting a brand new machine along with dryer combined warranty with marginal difference in cost? The Dryer unit also carries One year spares warranty and 1000 hrs replacement warranty for the UV and IR Lamps. The Lamps and reflectors are of high quality standards imported from Germany. Autoprint has installed more than 250 machines of Fine Coat 80 in all leading pharma, packaging companies all over India and in abroad as of March 2017.
Features at a Glance
- Stream Feeder
- Pull Type Side Lay On Both Sides
- Coating Unit with Anilox Roller
- Centralized Touch Screen Control Panel
- Varnish Pump & Duct
- Rigid Delivery Grippers
- Double Sheet Detector
- Swing Arm Gripper
- Plate Cylinder for Full/Spot Coating
- Pneumatic Operation
- Removable Cylinder Gripper
- Adjustable Delivery Guides
- Connectable to UV/IR Dryer Unit
- Centralized Lubrication System
- Varnish Pump / Duct
Standard supply of UV/IR Dryer unit comprising of the following:
- 12 ft Vacuum Hold-down, Teflon-Coated Fiber Belt Conveyor .
- One IR Module comprising 2 IR Lamps of 3 Kw each.
- One UV Module comprising One UV Lamp of 300 Watts per inch power.
- Automatic Receding Pile with Delivery Stacker .
- Optional : Two UV Lamp and Power Saving Feature with PLC Control